Capabilities
High Level Assemblies | PCB Assemblies | Precision Machined Components | Cable Assembly & Wire Harness | Sheet Metal & Stamped Parts | Tooling
Advanced Assemblies
High Level Assemblies
Violin Technologies designs and manufactures highly engineered parts that require exact specifications and tight tolerances. Our capabilities involve the integration of various subsystems and components into a complete, functional assembly.
- Efficiently assemble and test products
- Integrate traceability throughout the procurement & assembly process
- Global supply chain
- Drop-ship fully inspected/tested assemblies on time
Our offerings in High Level Assemblies also include :
- Global Sourcing
- Lot Tracking
- Just-in-time Deliverables
- Pre-wiring guidelines to reduce on-site installation time
- Functional Test Development
- Assist Customer in certifications
- RMA and Demo Management services
Adhering to industry standards
AS9100 | ISO 9001 | IPC A-610/620 | ISO 13485
Printed Circuit Board Assemblies
Violin Technologies has a state of art SMT line & backend assembly operations for carrying out post SMT Box build operations. Our SMT line configuration is designed for customers across various segments. The line configuration can be scalable as per the customer volumes and complexity requirements
- SMT Line with total placement capacity of 230,000 CPH
- Wave soldering capability and Manual soldering for PTH parts
- In-Line SPI & AOI inspections
- X-Ray inspection capability
- Selective Conformal Coating
- Environmental Testing
- High Mix Low Volume and Mid Volumes
- RoHS & Non-RoHS Process (Dedicated SMT Lines)
- Violin Technologies has a state of art SMT line & PTH assembly process with backend assembly operations for carrying out post SMT Box build operations.
Manufacturing Competency
- Multilayer PCB’s ranging from 50mm to 500mm
- High complex dual side SMT assembly starting from 0.3mm to 3.5mm thick laminates
- Both SMT & PTH Assembly & Backplane Assemblies
- Can handle PCBs Of Rigid, Flexi Rigid & Complete Flexi
- Fine Pitch placements starting 0201mm to a larger component of 55mm X 100mm
- Very Fine Pitch BGA’s As Minimum Of 0.25mm
- Complex reworks of BGA & Re-Ball
- X-Ray inspection capabilities with 3D representation
- Customer Specific Processes Like Conformal Coating & Potting
- Manufacturing traceability (end to end)
Certifications
Precision Machined Components
Violin Technologies excels in industrial manufacturing with advanced tooling and machining capabilities. We provide precision-machined components, including individual parts and fully integrated assemblies. Our comprehensive services cover the entire manufacturing process, from sourcing raw materials to delivering finished parts with coatings, heat treating, anodizing, certifications, inspections, light assembly, packaging, and labeling. We manage the entire supply chain, ensuring high-quality products and services for our clients.
Machining Capabilities
CNC Machining
Grinding & Polishing
Broaching & Honing
Tooling Expertise
Custom Tool Design
High-Speed Tooling
Tool Maintenance
Advanced Equipment
Multi-Tasking Machines
Multi-Axis Machines
Robotic Welding
Custom Manufacturing
Prototyping
Pilot Run
Serial Production
Quality Assurance
Metrology
Material Testing
Functional Testing
Wire Harnesses & Cable Assemblies
Our commitment to excellence in wire harness and cable assembly manufacturing is unwavering. We understand the critical role these components play in the functionality and safety of our clients’ products, and we strive to deliver the highest quality solutions
Custom Wire Harnesses
1. Design and Engineering
- Reverse Engineering and Engineering Services
- Prototyping
- 2D and 3D Modeling
2. Material Expertise
- Customize Wire and Cable
- Connector Systems
- Protective Coverings
3. Production Processes
- Cutting and Stripping
- Crimping
- Soldering
- Assembly
- Over molding
4. Customization and Scalability
- Custom Labels and Markings
- Low to High Volume Production
Advanced Equipments
- Fully Automatic Double-End Wire Cut and Crimp
- CFM-Controlled Crimp Stations
- Plastic Welding
- Ultrasonic Welding
- Molding up to 55 Tons
- Hot Stamping and Screen Printing
- Automatic Twist Tie Machine
- Automatic Tapping and Dispenser Machine
Cable Assembly Solutions
1. Custom Cable Assemblies
- Multi-conductor cables
- Coaxial and RF cables
2. High-Speed Data Cables
- Ethernet cables (Cat5, Cat6, Cat7, etc.)
- USB and HDMI cable assemblies
- LVDS cables
3. Power Cable Assemblies
- High-voltage cables
- Battery cables
- AC/DC power cords
4. Signal and Control Cables
- Sensor cables for automation systems
- Control panel wiring harnesses
- Instrumentation cables
5. Automotive and Aerospace Cables
- Shielded cables for EMI protection
- High-temperature and flame-resistant cable assemblies
- Lightweight and durable solutions for aviation and automotive use
6. Medical Device Cables
- Patient monitoring system cables
- Diagnostic equipment cable assemblies
7. Telecommunication Cables
- Signal transmission cables
- Custom telecom harness assemblies
8. Industrial and Heavy-Duty Applications
- Robotic system cable assemblies
- Heavy machinery harnesses
- Ruggedized solutions for harsh environments
Quality Assurance
1. Testing and Quality Control
- Continuity Testing
- Hi-Pot Testing
- Functional Testing
2.Certifications and Standards
- ISO 9001
- ISO 13485
- EMS 14001
- OHSMS 45001
- UL Certification
- IPC/WHMA-A-620
- RoHS Compliance
- REACH Compliance
If you can envision it, then we can build it.
Tell us more about your project!
Sheet Metal & Stamped Parts
Violin Technologies Sheet Metal stamping process involve blanks or coil of sheet metal fed through tool and die sets. We use ferrous & non ferrous sheets and strips. We perform variety of operations using progressive tooling and stage tools.
- Conventional Stamping – Progressive and Stage tools
- Blanking
- Bending
- Turret Punching
- Deep Draw
- Embossing
- Piercing
- Curling
- TIG & MIG Welding
MATERIALS HANDLED
Aluminium | Mild / Galvanised / Galvannealed / Aluminized / Spring / Stainless Steel | Brass
Tooling Capabilities
Every component of this product is meticulously engineered to ensure unparalleled precision and performance, reflecting the pinnacle of innovation and design.
- Tool Design
- Tool Manufacture
- Tool Assembly
- Fixture Design & Manufacture In-house
Software Used
- NanoCAD
- SOLIDWORKS
- Mastercam
Encapsulates a commitment to excellence, where every detail is crafted with the utmost accuracy to meet the highest standards of quality and functionality.
Blogs
Violin Technologies works tirelessly to help you solve manufacturing problems. Violin Technologies takes care of your process, design and manufacturing of small parts and machined components.
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